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Grinding sparks while creating a metal product

BY ADMIN . 20 AUG, 2025 . FABRICATION

Most of our custom work starts the same way: a photo of a neighbor's gate, a napkin sketch, or a contractor saying “something like this, but wider.” Turning that into a finished, installed metal product is a process — and knowing the steps helps you get exactly what you pictured.

It begins with measuring, not metal. We template the real opening on site, because houses built in 1900 were not built square and a drawing made from memory will haunt everyone later. From those numbers we produce shop drawings: dimensioned plans you approve and sign before a single cut.

“The drawing is the project. If we both agree on paper, the steel part is straightforward — and there are never surprises at install.”

— Mike Hardson, Mechanic

Then comes cutting, forming and welding — the loud part. Joints that show get TIG welds ground flush; structural joints get full penetration and stay visible only where they should. Finally the finish: hot-dip galvanizing for anything that lives outside, powder coat in your color, and hardware fitted and tested in the shop, not on your stoop.

Your part in a smooth project

  • Bring inspiration photos, rough sizes and your must-haves.
  • Review the shop drawing carefully — that is your piece on paper.
  • Clear install access on the day; we handle protection and cleanup.

Typical lead time runs two to four weeks from approved drawing to install. Have something in mind? See what our metal works cover or send the sketch today.

Portrait of Mike Hardson

Mike Hardson

IronArc mechanic and fit-up lead. Measures twice, rigs once, delivers on time.

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